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Paint pail lid

Raw material: Laminated steel (tinplate、black plate)

Thickness: 0.32, 0.35, 0.38

Film: BOPET

Film color: transparent,white,gold or customized color

EVA sealing rings: thickness 6mm, width 8.5-9.2mm

Glue injection or glue sealing rings

Paint pail bottom

Raw material: Laminated steel(tinplate、black plate)

Thickness: 0.32, 0.35, 0.38

Film: BOPET

Film color: transparent, gold or customized color

Glue injection: 2/3

lid
Model  No

2-3#

1.png

2-3-J#

2.png

2-5#

4#

Edge convex height (mm) 24.5±0.5 21.7±0.5 24.5±0.5 24.5±0.6
Outside diameter (mm) φ300.8±0.3 φ300.8±0.3 φ300.8±0.3 φ301.4±0.2
Inside diameter (mm) φ283±0.3 φ283.5±0.3 φ283.5±0.3 φ283.5
Edge concave height (mm) 10.6±0.5 11.3±0.5 11.3±0.5 10.5±0.5
Depth (mm) 8.2±0.3 8.1±0.3 8.1±0.3 14.5±0.6
EVA sealing ring (mm) thickness-6mm, width-8.5mm, white thickness-6mm, width-8.5mm, white thickness-6mm, width-8.5mm, white thickness-6mm, width-9.2mm, white
Bottom
Model No

1# 

5# 

6-2# Bottom

6-3# Bottom

7# Bottom

9# Bottom

Taper diameter (mm) φ271.2±0.3 φ272.2±0.3 φ271.3±0.3 φ271±0.2 φ270.3±0.3 φ270.2±0.3
Outside diameter (mm) φ290±0.3 φ290±0.3 φ296.6±0.2 φ301.1±0.2 φ289.5±0.3 Φ290.1±0.3
Inside diameter (mm) φ287.2±0.3 φ287.5±0.3 φ293.5±0.3 φ298±0.2 φ286.5±0.3 φ286.9±0.3
Edge width (mm) 3.2±0.2 3.2±0.2 2.6±0.2 2.5±0.2 3±0.2 3.3±0.2
Depth (mm) 11±0.2 8.2±0.2 9.2±0.2 9.2±0.2 9.1±0.2 8.4±0.2
Glue-inject color (mm) white white white white white white

Application

As an accessory for paint can, specially used for 18L and 20L paint cans.

Production  process

Lid

Raw material arrival

Raw material arrival

Raw material inspection

Raw material inspection

Raw material classification and warehousing registration

Raw material classification and warehousing registration

Blanking stamping

Blanking  stamping

Forming stamping

Forming stamping

Sealing ring/glue injection

Sealing ring/glue injection

Finished product inspection

Finished product inspection

Classification of packaging

Classification of packaging

Classify storage

Classify storage

Bottom

Raw material arrival

Raw material arrival

Raw material inspection

Raw material inspection

Raw material classification and warehousing registration

Raw material  classification and warehousing registration

Blanking stamping

Blanking stamping

Forming stamping

Forming stamping

Edge polishing and glue injection

Edge polishing and glue injection

Finished product inspection

Finished product inspection

Classification of packaging

Classification of packaging

Classify storage

Classify storage

Advantage

Wear resistant, scratch resistant, corrosion resistant

The film has strong barrier property, which is more durable than traditional coating, and can avoid iron rust.

Energy-saving & Pro-enviroment

Coating and drying on the laminated steel sheet,save energy, reduce the CO2 emission.

Cost effective

The use ratio of raw materials increased by  7%  compared with the traditional process. Reduces multi-process, saves cost and improves production efficiency  by stamping the whole roll of laminated steel.

Due to good corrosion resistance

It can extend the service life of the bottom and lid, and the surface of the bottom and lids not easy to be damaged, reduce return rate and improve product satisfaction.

Price comparison in coating

Paint pail bottom with lamination save 5% compared with printing iron.

Paint pail lid with lamination save 1.3% compared with printing iron.

FAQ

Q: What are the raw materials of the products?And the cost comparison.

A: Black plate with double side film lamination, tinplate with one side film lamination, tinplate with double side film lamination

cost comparison:

Tinplate>black plate, double side film lamination>color film>white film>gold film/transparent film

4# deep drawing lid processing fee>Common lid processing fee>seven layer bottom>five layer bottom

Q: What is the production efficiency of the lids and bottoms?

18000piecesbottomsin12hours,16000-17000pieceslidsin12hours.

Q: What are the advantages of different models of products?

The bottom is divided into five layer bottom and seven layer bottom, most of our customers use five layer bottom, but the seven layer bottom’s edge is stronger.

4# deep drawing lid has tight sealing, 2-2# flower roll edge is easy to open.

We also provide customized services.

Q: What's the package of lids?

50 lids in a bag→wrapping film→cardboard→Straps→pallet→cover board

Q: What’s the aim of product research and development?

According to the mainstream product development in the market to adapt to market changes.

Q: Who are our customers?

Our company is positioned to specialize in high-end customers, there are 3trees paint, Badese, Nippon paint, Bauhinia and so on.

Q: Where is our target market?

Every country needs our products, europe is strict on sealing and thickness.

Q: What are the reasons for defective products?

1. Head and tail material

2. machine fault

There may be scratches and deformation of the product. We should often replace conveyor belt and check the mould.

Q: What is our own product standards?

1. Scratch: No iron exposed, no film broken and the single scratch is less than 1cm.

2. Appearance: The surface is clean, flat and no color difference, no greasy dirt, no obvious scratches, damage, and bumps. The roll edge without wire drawing and stripping film.

Q: Have we had any quality problems and how to solve the problems?

The general reason of the problem is that the joint is not secure. The appearance requirements according to customer requirements.

After mutual consultation, the buyer shall assist in arranging personnel inspection and full inspection costs, and the supplier shall bear the losses and other costs of the defective products.

Q: Is it possible to make a proof? And how much is the cost of proofing?

Yes, if there is a big demand. A single mould is CNY40000.

The bottom needs a forming mould and the lid needs a cutting mould and a forming mould. If you need to print logo on it, you need to add CNY5000.

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